WP1. Project Coordination

The main objectives of this WP are to coordinate the different work packages, organisate and manage of the progress of all tasks to ensure a successful on-time delivery of all project reports and other necessary. In addition, partners will focus on disseminating the project results to the scientific & industrial community, and to the public.

  • D1.1. Comprehensive overview of the project (State of the Art) (M6)
  • D1.2. Establishment of a project website (M6)
  • D1.3. Risk Assessment and Contingency plan (M6)
  • D1.4. Report on Dissemination Activities (M36)

WP2. Raw material characterisation

This WP will focus on the selection of different steels: two coated cold rolled steels and two coated hot stamped steels. A complete characterisation in terms of mechanical properties and hydrogen content of theses steels will be performed. The characterisation done in this WP will be the basis to determine the hydrogen threshold content as a function of the microstructure and the coating.

  • D2.1. Report on microstructural and mechanical characterization of steels (M6)
  • D2.2.Report on hydrogen contained in steels at the delivery state (M8)

WP3. Hydrogen charging optimisation and susceptibility characterisation

The main objectives of this WP are to optimise the charging method or the charging protocol to apply to each type of steel: hot charging for press hardened steels and electrochemical charging for cold rolled steels. This WP also focuses in studying the effect of charging parameters on hydrogen content and to identify the trapping energy, characterising the hydrogen solubility and permeability of the studied steel grades and measuring electrochemical permeation using a novel solid-state gas sensor.

  • D3.1. Report on hydrogen diffusivity and solubility in the studied steels (M16)
  • D3.2. Report on activation energies of the various Deuterium traps in the studied steels (M16)
  • D3.3. Report on calibration curves of hydrogen charging for CR-AHSS and PHS (M16)

WP4. Hydrogen embrittlement laboratory tests

The main objective of this WP is to study the effect of internal and external hydrogen content on the mechanical properties of CR-AHSS and PHS. The external hydrogen effect will be evaluated through immersion tests and salt spray corrosion tests. Fracture maps will be drawn and compared between the different tests and the data will be evaluated to correlate the stress distribution, steel grade, mechanical properties and hydrogen content.

  • D4.1.Report on the results obtained of testing methods to investigate HE due to internal hydrogen (M24)
  • D4.2. Report on the results obtained of testing methods to investigate HE due to external hydrogen (M24)
  • D4.3. Assessment of the combined effect of internal hydrogen and environmental influence on hydrogen sensitivity (M24)

WP5. Effect on hydrogen on industrial processing

In this WP partners will define the critical hydrogen level that may lead to significant HE during manufacturing processes of the studied steels and set up a novel solid-state gas sensor to work in real plant conditions.

  • D5.1. Report on correlation of HET results with hydrogen content on CR-AHSS steels (M30)
  • D5.2. Report of influencing factors to control hydrogen content during cataphoretic painting (M32)
  • D5.3. Report of influencing factors to control hydrogen content during hot-stamping process (M30)

WP6. Life testing

In this WP, a For-Life test of different steel samples will be tested. The results of this test will be analysed together with the results from the cyclic corrosion test of damaged samples by stone chipping. After the For-Life test and cyclic corrosion test, the hydrogen uptake will be measured.

  • D6.1. Report on the results of life testing (M33)
  • D6.2. Report on cyclic corrosion results (M30

WP7. Definition of HE testing methodologies and related paper quality control production procedures

The main objectives of this WP are to provide a guideline to the industry to prevent HE from occurring during fabrication and life of vehicles, to identify suitable testing methods to evaluate HE susceptibility of steels and to define an agreed quality acceptance test procedure to evaluate steel susceptibility to hydrogen embrittlement during manufacturing process.

  • D7.1. Report on the influence of test method to evaluate HE susceptibility of steels (M36)
  • D7.2. Technical assessment of the most suitable method to test HE (M36)
  • D7.3. Guideline on quality control test procedures to be applied in production chains and definition of acceptance criteria (M36)